Steel Storage Area

Area of 6000 m² dedicated for the storage of steel plates and profiles, equipped with 16 tons SWL capacity crane including magnetic and pneumatic lifters.The transport of the steel plates and profiles into the shipyard is carried-out via separate route without interrupting the production. Tersan keeps an average stock abt. 3.000 to 4.000 tons of certified steel plates and profiles of various thickness.

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Steel Prefabrication Workshop

Steel prefabrication workshop has four production halls/lanes with a total area of 14.000 m² The width of each production lane is 28 meters and having a height of 23 meters.  CNC plasma cutting, bending, forming, panel, unit and block productions takes place all in-doors. The workshop capacity goes up to 300 t via lifting the blocks out of the workshop with the self-levelling module transporters. Depending on the type and thickness of the production, the capacity of steel production is about 30.000 t annualy.
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Panel Production Line

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Main Gantry Crane

Main gantry crane capacity is 550 tons. The main advantage of the big capacity crane is to build mega blocks so that the erection time spent on the slipway is reduced to minimum for maximum efficiency. The crane is also able travel abt. 70m into the sea above the piers which provides the shipyard a big benefit of serving the ships on both sides of the piers. This option allows the yard to be flexible with production such as mounting the the accommodation blocks, deck top tanks, etc. while the ships are floating.

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Paint Workshop

Paint workshop, comprising of two divided halls, is based on a total area of 7500 m². In additional to the conventional blasting and painting equipment, the workshop is also equipped with gird handling and conveyor systems as well as condition (humidity and temperature) control systems in order to provide uninterrupted progress of the production despite any weather condition outside. The yard is also equipped and well-experienced for metallizing applications for vessels and locations that are facing harsh seawater conditions.

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Warehouse

Ship equipment warehouse with a total area of 4500 m². The warehouse is well-organized for the storage of all ship equipment from small to huge range of equipment. All activities in or out of the warehouse is carried out with precise traceability through the enterprise resource planning (ERP) system. The ERP software is implemented in relevant disciplines of the shipyard and it is  managing all the process related to equipment and consumables  starting from planning, set demand of supply relation, procurement, storage and issuing work orders.

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Closed Workshop

Closed workshop for panel, unit and block production. Serving on a total area of 6000 m² this workshop is dedicated to special alloy production such as stainless steel, aluminum etc. The workshop is outfitted with special equipment for the harmless handling of the special alloys. Access into the workhop is done through code protected door to ensure that only authorized workers are allowed in this workshop.

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Piping Workshop

Pipes that are 3D modelled by shipyard produced in the closed pipe workshop area. In the designated divided areas of the workshop steel, stainless steel, copper and hydraulic pipes are produced. The bending of the pipes are also carried-out in the same workshop in accordance with the 3D models designed to fit the ships without any further modification on board. The inspection and testing of the pipes are also carried out in the workshop before assembly onboard via inside camera inspection, hydraulic pressure testing etc. 

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Slipway

The dimensions of the wide slipway are 200 meters in length and 56,5 meters in width enabling for two ships to be built side by side. Depending on the size of the vessels the shipyard is averaging a slipway erection period of 3-4 months which corresponds to building of up to 8 ships on the two production lanes on the slipway. In addition, on the horizontal production area 4-6 ships can be built annually.

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Mechanical Workshop

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Outfitting Piers

Outfitting piers of more than 1 km in total are equipped with two jib and two tower cranes, with capacities of 35 tons @ 32 m radius and 1 ton @ up to 55m radius respectively, the 550 ton capacity gantry crane is also able to serve on relevant berths. The berths are outfitted with necessary fenders, bollards, fire fighting systems for safe berthing of the ships. There is also a strong bollard mounted on one of the berths in order to perform the bollard pull tests of the ships.  

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Recent Repair Activities

Tersan has more than 100 repair projects with its 2 floating docks and repair berths annually. Please follow up our recent repair activities as small part of references on this page. You may request repair reference list via drydock@tersan.com.tr....

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Other Services

  • Electrical /Automation / Radio-Navigation repairs
  • Overhauling of HVAC systems, qualified carpenter service
  • Ballast Water Treatment Systems to be installed as per given design by makers. For references, please send an e-m...
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Electrical Workhop

  • Electrical maintenance works are performed by our own electricians, and services from reliable workshops for repairs and reconditioning of motors, alternators and converters.
  • For electronic parts, we are in good cooperation with a...
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Piping Works

In particular the extensive piping found on vessels mean that repair and replacement of pipes and valves is one of the major activities of any repair yard. Pipe shops at Tersan are fully equipped with machinery to allow even the most extensive and...

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Mechanical Workshop

  • More than 80 permanent technicians/ workers for mechanical Works

Equipments:

i.Lathe:                                     ...

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Steel Works

Average stock of about 10.000 tons steel plates and profiles
Steel work capacity with production up to 10 tons per day subjcet to location
Steel plate and profile stock area of 6.000 sqm equipped with swl 16 tons Crane.
Closed wo...

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Tersan Tuzla Repair Yard

  1. Floating dock no:1 located in Tuzla Tersan Shipyard
  2. 6500 sqm total areas
  3. 1000 sqm closed workshop/ office areas
  4. Workshop capacity
  • Lathe Machines : 6 units up to 14 mtrs
  • Welding M...
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Docks and Repair Berths

- Floating Dock No :1 (Tuzla)

Lenght:              130,00 (m)
Inner Beam:    22,50 (m)
Lifting Cap.:     6500 (tons)
Max ...

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Surface Treatment

  • 40 nozzles blasting capacity at drydock & repair berths
  • The daily grit blasting capacity is  around 2.000 sqm up to SA 2.5 standard
  • Total 7.500 sqm Closed blasting & paint halls for hatchcovers & vessel&...
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